Mentechs pressure monitoring system is equipped with a real - time pressure monitoring interface and an alarm for abnormal production pressure. It can effectively reduce the on - site quality ramp - up debugging time by more than 2 months and prevent production accidents.

The Roller Hemming Pressure Monitoring and Early Warning System (RHPMS) monitors real - time changes in hemming pressure by installing pressure sensors on the roller head device. Through a big data processing system, it intuitively displays the real - time pressure conditions on the HMI and issues real - time warnings for abnormal pressure values.

Roles of the Hemming Pressure Monitoring System

Real - time Intervention for Sudden Anomalies

During normal production, if sudden major issues causing pressure abnormalities occur (such as a broken or jammed roller head spring, a broken roller shaft or a fractured bearing, or abnormal pressure due to a robot axis fault), the system will alarm to prompt timely manual intervention and troubleshooting, avoiding mass scrap or further losses.

Predictive Maintenance

It can effectively monitor the elastic degradation of the roller head spring. When the degradation value exceeds a preset threshold, the system will automatically alarm to prompt proactive maintenance. Timely manual intervention for replacing relevant spare parts prevents mass scrap.

Quick Production Recovery

When the production line stops due to faults, relocation, robot spare part replacement, etc., it facilitates on - site robot and quality debugging. By comparing with historical data, it saves the time required for quality improvement and production resumption after equipment maintenance and debugging, reducing shutdown losses.

Establishment of Production Database and Knowledge Base

The pressure monitoring system collects, filters, processes, and stores hemming pressure data. It helps the owner accumulate production data for different vehicle models and working conditions, providing data support for the analysis and research of hemming - related issues and a basis for future decision - making.