Each production line requires different fixtures according to the different vehicle models to complete the clamping and welding processes. At the assembly station, due to various factors such as inconsistent sizes of the workpieces and different requirements for loading, the sizes and weights of the fixtures often vary significantly. Therefore, to achieve flexible multi-model mixed-line production, it is necessary to switch between multiple fixtures.

Flexible mold storage

The lateral movement device between the die-casting area and the press machine is a gear-rack transmission system, which ensures the alignment accuracy. The upper mold is driven by a chain, ensuring the smooth operation of the mold.

Equipment Parameters

Transmission speed: 0~500mm/s (adjustable)

Repeat positioning accuracy: ±2mm

Maximum load: 20T

Lubrication method: Automatic centralized oil supply

Application scope: Heavy-load changeover working conditions such as stamping molds, automatic mold change of welding and hemming presses, etc.

Equipment Features

1、High load capacity and high beat

2、Automatically complete mold changeover, greatly shortening mold change time and improving efficiency

3、Stable and reliable, with high operational safety, avoiding risks caused by manual mold change

4、High utilization rate, enabling one press to correspond to 6 vehicle models, saving costs, and can be customized and expanded to increase vehicle models

5、Compact layout and small floor space

Flexible Slide Storage

It is divided into storage area and working position. The form of the slide can be flexibly selected according to the site, process requirements, etc., and the number of storage areas and working positions can be matched. It adopts motor-driven rack-and-pinion transmission to ensure transmission accuracy and facilitate debugging.

Equipment parameters

Transmission speed: 0-1 m/s (adjustable)

Repeatability positioning accuracy: ± 0.1 mm

Maximum load: 3.5T (tooling + workpiece)

Lubrication method: Manual/Automatic centralized oil supply

Application scope: Edge sealing tire membrane fixtures, floor fixtures, etc.

Equipment Features

1. Suitable for high-batch and high-flexibility production scenarios

2. High utilization rate of the space

3. Fast vehicle model switching speed

4. High transmission accuracy

Flexible roller bed storage

The storage area fixtures are transported to the lifting roller bed by the transverse conveyor, with smooth switching and high positioning accuracy of the working position, and convenient debugging.

Equipment parameters

Transmission speed: 0-1 m/s (adjustable)

Repeatability positioning accuracy: ± 0.1 mm

Maximum load: 3.5T (tooling + workpiece)

Lubrication method: Manual/Automatic centralized oil supply

Application scope: Flexible automation production lines for multiple vehicle models and various processes operating in parallel

Equipment Features

1. The output unit is the rolling bed, and the carrier is the skid.

2. It can be applied to large-scale three-dimensional warehouses. The planning model is that 16 vehicle types share the production line, which significantly reduces the land cost and equipment investment cost.

3. The vehicle type switching speed is fast.

Flexible rotor storage

Equipment parameters

Switching speed: 20 seconds per model (can be faster upon request)

Repeatability positioning accuracy: ± 0.1mm

Maximum load: 3T (tooling + workpiece)

Model switching: 4 types

Application scope: Flexible automation production lines for multiple vehicle models and various processes

Equipment Features

1. Four vehicle models can switch at high speed and with high precision.

2. Installation and maintenance are convenient, and no digging of pits is required for the site.

3. Unified gas supply, shared frame structure, and smaller floor space.

4. Modular design, with separate design for BASE tooling.